Butch - Shakedown
Trials
So with the loco assembled, it was
back to the club for a steam safety test and issuing of a club boiler
certificate.
Once this was complete, a series of shakedown trials began.

There have been a number of trials carried out so far and each time I've come
away with a to do list;
First, the water feed control valve to the injector failed and was replaced
by a commercially available product. The injector was de-scaled and the hand
pump seal replaced.
Secondly, it was found that the piston ring where leaking. Having set off
with 80psi on the clock the pressure fell back to zero within one lap of the
small circuit at the club. The symptom here was steam being emitted through the
blast pipe with the engine in full forward, regulator open but the loco held
stationary. Extraction of the pistons with the loco 'fully' assembled was very
tricky as access to the retaining bolts was very restricted.

The third test was significantly better. The new graphite yard piston rings
made the world of difference and boiler pressure was maintained whilst circling
the small track. However, when the tanks and injector became warm the injector
steadfastly refused to pump water into the boiler. With the hand pump also
starting to leak again the decision was taken to drop the fire. I've now
stripped the loco and will re-commission the axel pump, strip the injector to re-examine
it and also look again at the hand-pump seal. We're getting there......
The hand pump was duly rebuilt with a new rubber seal. The tanks and boiler
were then removed and work started on rebuilding the axel pump. This consisted
of replacing the ball bearings, de-scaling the pump and replacing the rubber
seal. The water tank was also de-scaled prior to reassembly of everything.
One other item on the to do list is to replace all the springs because the
current ones are of differing strengths and lengths. It's therefore difficult to
get the balance right.
Jan 06 - We're getting there now. The loco was give a very good workout this
weekend by myself and other members of the Urmston Club. It now reliably goes
round the club track with one car in tow. Given the size of the loco and the
length of the track, it is no mean feat.